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Kawasaki H1 - 1974 Kawasaki H1 Restoration
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This 1974 H1 was purchased from a guy in LA about
two years ago. I rode it a couple of times but it sat mostly as it really needed
a little work besides the rusted body panels and wheels. It also had some motor
issues that needed to be addressed. Nothing major, but a few leaks around where
the oil lines mount to the back of the engine. I was thinking that it could
use the oil lines replaced as they get old and crack. That will cause air bubbles
in the lines and the engine will not oil properly. These bikes were bad about
blowing up, so there was no reason to take the chance till I had the time to
look into it.
About a year later, a friend of mine had come along and was looking for a bike
to fix up. He had his Harley to ride but was looking for a project that he could
do in his own time. I told him I had this bike and by then, I had already purchased
a 1976 KH500 that was in great shape that I was riding. I explained what I thought
it needed before he did a little more than just crank it and ride it around
the block. We agreed on a price and loaded the bike and it left. It wasn't a
week later that he had brought it back telling me that he had been riding it
down the highway when it locked up. I asked if he had done any work or even
checked the oil lines before the trip and the answer was no. He had cranked
it and taken it down the street and had gotten such a rush from cranking the
throttle that he thought, it wouldn't hurt to take a little trip before tear
down. No such luck. As I have stated, these were bad about blowing up even when
they were right. They like to rev so fast that they will come apart if you are
not careful. He told me then, he wanted a four stroke so he wouldn't be working
on it all the time so I bought back what was left. We found him a 1972 Honda
CB350. I haven't seen that bike again so I am guessing that he has either torn
it down or it is just sitting somewhere. Anyway, that's another story. I guess,
we will see.
Now the bike, once I got it back, was locked up. I pulled the motor and tore
it down to find the crank shot. After removing the engine, I found even more
rust in places that you couldn't see with the engine mounted. That was when
I decided to rebuild it from the ground up. The engine was taken apart. Parts
were sent to Purple Haze racing for rebuilding, boring, fitting of the pistons,
and the heads and jugs to be three stage blasted and cleaned.
While they were gone, I cleaned the crank cases and checked the transmission
to make sure that was all OK. We then, cleaned and painted the frame and battery
box, mounts, swing arms, front triple trees, peg mounts, and other related hardware.
The search was on then for new NOS mufflers as the old ones were rusted pretty
badly. I also found most of the ignition parts NOS including the stator, rotor,
all engine covers, NOS real wheel and spokes, handle bar controls, mirrors,
turn signals, head light, gauges and gauge housing and cap, brake lines, cables,
grips, gas cap and latch, air boot, filter, and clamps and several other parts
of which I can't think of but am sure they are there.
The carbs were torn down and completely rebuilt.
I took the whole body set to a guy for painting ( Robbie Ashford ) who paints
for a dealership in Senatobia, MS. He did a fantastic job of color matching
the paint. It is not perfect, but a really good job. The side cover emblems,
I have yet to find NOS but the search is on. It took about six months of looking
and working on this bike to get it where it is today. It will never see the
highway again as long as I own it, as I built it to look at. I have two more
that will be built to be riders and if along the way, they get a few scratches
or something, it won't matter. This one is for admiring.
Kawasaki made several different sizes and models of these bikes, which are all
fun to ride, even the little ones. These also are becoming a good investment
as the parts are getting harder to find, and a whole lot more expensive to purchase.
In 1974, you could buy this bike for around $1500.00. Now days, it will cost
you that much or close to that, just for a new set of exhaust pipes, provided
you can even find them. Some parts are almost impossible to find so if you decide
to try your hand at rebuilding one of these, do your home work. Look for a bike
that is as close to complete as you can find and in the best condition as you
can find. Ask questions! The people that really enjoy these bikes also like
to talk about them so you will find that most will be more than glad to answer
questions or will be as helpful as they can. Decide what year and model you
would like to have. Kawasaki made the 250, 350, 400, 500, and 750 all in a triple
model. They were also called the S1 which is the 250, the S2 which is the 350,
the S3 which is the 400, the H1 which is the 500 and the H2 which is the 750.

Johnny Holloway - Owner of Motorcycles Etc
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1974 Kawasaki H1 Restoration Photo Journal
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Click thumbnail photos for close up view
in new window
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September 2003
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November 2003
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November 2003
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January 2004
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February 2004
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March 2002
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Motorcycles Etc - One Stop Source For Kawasaki H1
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